Sylvani
- weeks
A self-sustaining kitchen garden that automates plant care, enhances well-being, and brings fresh ingredients within reach.
Aluminum Extrusion Design Competition 2025
Placed 1st
In the US, 13.5 million people have limited access to supermarkets or large grocery stores, so they have poor access to fresh and healthy foods.
​
​
​
​
​
​
​​​
Hydroponics is a soil-free method of growing plants using nutrient-rich water, enabling faster growth and efficient use of space and resources.
Hydroponics was chosen for its minimal root growth, space efficiency, and reduced risk of clogging, offering a cleaner and more manageable system.
​
The system is made up of 8 main components which are listed below.
​
Key Components List:
-Light Source
-Substrate
-Overflow tube
-Water Flow tube
-Water Pump
-Air Stone
-Air Pump
-Timer
Extrusion Profile Based on Hydroponics.
This system consists of 5 main parts - the components housing, main shelves, top light, and side rails - all interlocking to form a complete, functional unit, where each part is essential to the whole.
The main shelf is made from aluminum extrusion with drilled holes for water flow. A rubber gasket on each side ensures the system is watertight. An extruded aluminum lid with punched holes holds plants, while a wooden plank adds aesthetics, and acrylic diffuses LED light. Two LED strips adhere to the aluminum, which helps to dissipate heat. A slot manages wiring, and three screw bosses attach the shelf to the side rails.
Each side rail has a drilled hole for every shelf, aligning the main water chamber in the shelves to the outgoing water flow tube integrated into the aluminum extrusion. Same follows for the outgoing water and electrical.
The component housing is divided into two sections: one for water storage and the other for electronic. A removable top plate allows easy installation of the water pump. While a screwed-in back plate provides access to the air pump and PCB. The system begins with the air pump oxygenating the water, which the water pump then circulates through the side rails into the main shelves. Overflow holes maintain the water level before the water returns to the main chamber. The PCB controls the pumps and connects to the power cord.
Components.
Sylvani is assembled by screwing the main shelves to the side rails with a rubber gasket in between to hold water. The top light also attaches to the side rails but without a gasket. The side rails sit on the component housing, connected by a screwed-in plate. A wooden plank, glued to the aluminum, hides the screws and adds aesthetic appeal.
Why Extruded Aluminum?….
​
Corrosion-Resistant
Protects against water damage
​
Sustainability
Aluminum is highly recyclable, making it a more environmentally friendly material choice.
​
Stable and Durable
Provides a sturdy frame that can support the weight of water and plants.
​
Sleek and Modern Aesthetic
Complements kitchen or home decor with a clean, professional look.
1606 Aluminum - chosen for its strength & durability, corrosion-resistance, and machinability
